Cidra SONARtrac HD VF-100 Instrukcja Użytkownika

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CiDRA Corporation 50 Barnes Park North Wallingford, CT 06492
Tel. 203-265-0035 Fax. 203-294-4211 www.cidra.com
MODEL HD VF-100 VOLUMETRIC
FLOW MONITORING SYSTEM
INSTALLATION & STARTUP
MANUAL
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Strona 1 - INSTALLATION & STARTUP

CiDRA Corporation 50 Barnes Park North Wallingford, CT 06492 Tel. 203-265-0035 Fax. 203-294-4211 www.cidra.com MODEL HD VF-100 VOLUMETRIC FLOW MO

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Copyright © 2006 CiDRA Corporation Page 3-220638-02 Rev 01 3.4 CE Marking This equipment is CE marked for ordinary location use and complies with t

Strona 3 - Table of Contents

Copyright © 2006 CiDRA Corporation Page 12-420638-02 Rev 01 12.2 Save Snapshot Save Snapshot is a one step download of a pre-determined data set f

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Copyright © 2006 CiDRA Corporation Page 12-520638-02 Rev 01 12.4 Advanced Functions Advanced Functions provides the user with a menu of options fo

Strona 5 - List of Figures

Copyright © 2006 CiDRA Corporation Page 12-620638-02 Rev 01 These files are often opened using a spreadsheet program and analyzed using that tool.

Strona 6 - List of Tables

Copyright © 2006 CiDRA Corporation Page 13-120638-02 Rev 01 13 SENSOR REMOVAL PROCEDURE If removal of the sensor is required, the following proce

Strona 7 - 1 INTRODUCTION

Copyright © 2006 CiDRA Corporation Page 13-220638-02 Rev 01 10. Install a sensor band shorting plug on the sensor band cable. Note: Sensor bands

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Copyright © 2006 CiDRA Corporation Page 14-120638-02 Rev 01 14 PROCESS PIPE ROTATION AND PIPE REPLACEMENT In some applications, e.g. oil sands an

Strona 9 - EQUIPMENT SAFETY COMPLIANCE

Copyright © 2006 CiDRA Corporation Page A-120638-02 Rev 01 Appendix A SONARtracTM HD VF-100 SPECIFICATIONS A1 Physical Specifications A1.1 Power S

Strona 10 - 3.4 CE Marking

Copyright © 2006 CiDRA Corporation Page A-220638-02 Rev 01 • Sensor to Transmitter Cable The standard sensor to transmitter cable consists of 12

Strona 11 - 4 WARRANTY

Copyright © 2006 CiDRA Corporation Page A-320638-02 Rev 01 A1.7 Fiberglass Sensor Head Cover Envelope The dimensions of the 2” to 16” fiberglass

Strona 12 - 5 GENERAL SAFETY GUIDELINES

Copyright © 2006 CiDRA Corporation Page A-420638-02 Rev 01 4.2in (105mm) 0.3in (9mm) 1.7in (43mm) 4 plcs 34.7in (881mm) A1.8 Stainless Steel Se

Strona 13 - 5.3.4 Off

Copyright © 2006 CiDRA Corporation Page 4-120638-02 Rev 01 4 WARRANTY The terms and conditions, including warranty, of the purchase of CiDRA’s Flo

Strona 14 - 5.3.5 General Warnings

Copyright © 2006 CiDRA Corporation Page A-520638-02 Rev 01 A1.9 Sensor Band Compatibility The sensor band assemblies are interchangeable with all

Strona 15 - 5.3.6 General Cautions

Copyright © 2006 CiDRA Corporation Page A-620638-02 Rev 01 A2 HD VF-100 PERFORMANCE SPECIFICATIONS A2.1 Turn-on Time 30 minutes to rated accuracy

Strona 16 - 6 UNPACKING AND PARTS LIST

Copyright © 2006 CiDRA Corporation Page B-120638-02 Rev 01 Appendix B SONARtracTM EC DECLARATION OF CONFORMITY

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Copyright © 2006 CiDRA Corporation Page C-120638-02 Rev 01 Appendix C SYSTEM CONTROL DRAWING SONARtracTM, NON-INCENDIVE The system control drawing

Strona 18 - 7 SENSOR INSTALLATION

Copyright © 2006 CiDRA Corporation Page C-220638-02 Rev 01

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Copyright © 2006 CiDRA Corporation Page D-120638-02 Rev 01 Appendix D MATERIAL SAFETY DATA SHEETS P/N 52307-01 PTFE Pipe Sealant MATERIAL SAFETY

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Copyright © 2006 CiDRA Corporation Page D-220638-02 Rev 01 SECTION 3 - FIRE & EXPLOSION HAZARD DATA Flash Point & Method Used: None

Strona 21 - 7.5 Sensor Band Installation

Copyright © 2006 CiDRA Corporation Page D-320638-02 Rev 01 SECTION 6 - CONTROL AND PROTECTIVE MEASURES Respiratory Protection (Specify Type):

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Copyright © 2006 CiDRA Corporation Page D-420638-02 Rev 01

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Copyright © 2006 CiDRA Corporation Page D-520638-02 Rev 01

Strona 24 - ) ( ) ( ) ( ) ( ) ( ) ( ) (

Copyright © 2006 CiDRA Corporation Page 5-120638-02 Rev 01 5 GENERAL SAFETY GUIDELINES CiDRA Corporation recommends the installer fully read this

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Copyright © 2006 CiDRA Corporation Page E-120638-02 Rev 01 Appendix E CONVERSION FACTORS Dynamic Viscosity Units Conversion To Convert From: To:

Strona 26 - CAUTION

Copyright © 2006 CiDRA Corporation Page F-120638-02 Rev 01 Appendix F PHYSICAL PROPERTIES OF WATER Water at 14.7 psia (sea level) Water at 24

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Copyright © 2006 CiDRA Corporation Page G-120638-02 Rev 01 Appendix G END USER LICENSE AGREEMENT

Strona 28 - Sensor cable access panel

Copyright © 2006 CiDRA Corporation Page G-220638-02 Rev 01

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Copyright © 2006 CiDRA Corporation Page H-120638-02 Rev 01 Appendix H SPARE PARTS LIST The following is a list of commonly spared parts for SONA

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Copyright © 2006 CiDRA Corporation Page I-120638-02 Rev 01 Appendix I DIRECTIVE 2002/96/EC ON WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE) T

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P/N 20638-02, Rev. 01 CiDRA Corporation 50 Barnes Park North Wallingford, CT 06492 (In U.S.): 877-cidra77 Tel: 203-265-0035 Fax:

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Copyright © 2006 CiDRA Corporation Page 5-220638-02 Rev 01 5.3.1 General Warning or Caution Figure 1 General Warning or Caution Symbol The E

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Copyright © 2006 CiDRA Corporation Page 5-320638-02 Rev 01 5.3.5 General Warnings Observe these general warnings when operating or servicing this

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Copyright © 2006 CiDRA Corporation Page 5-420638-02 Rev 01 • Prior to servicing, lockout all electrical power sources. • Care should be taken wh

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Copyright © 2006 CiDRA Corporation Page 6-120638-02 Rev 01 6 UNPACKING AND PARTS LIST 6.1 Unpacking The SONARtracTM HD VF-100 will typically be p

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Copyright © 2006 CiDRA Corporation Page 6-220638-02 Rev 01 6.3 Class I, Division 2 Labels Transmitters and sensor covers rated for use in Class I

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Copyright © 2006 CiDRA Corporation Page 7-120638-02 Rev 01 7 SENSOR INSTALLATION 7.1 Class I, Division 2, Groups A, B, C, and D Rated Equipment

Strona 40 - 7.8 Installations on Tubing

Copyright © 2006 CiDRA Corporation Page 7-220638-02 Rev 01 7.3 Sensor Installation Guidelines The following are general installation guidelines

Strona 42 - 8.3.2 Pipe Mounting

Copyright © 2006 CiDRA Corporation Page 7-320638-02 Rev 01 7.4.1 Pipe Preparation Remove pipe insulation if it is present. WARNING Asbestos conta

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Copyright © 2006 CiDRA Corporation Page 7-420638-02 Rev 01 Note: The accuracy of the pipe inner diameter measurement is critical for high accuracy

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Copyright © 2006 CiDRA Corporation Page 7-520638-02 Rev 01 Figure 6 HD Sensor and Compliant Layer Illustration Compli

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Copyright © 2006 CiDRA Corporation Page 7-620638-02 Rev 01 Position the SONARtracTM sensor band assembly on the pipe with the polyimide film (ambe

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Copyright © 2006 CiDRA Corporation Page 7-720638-02 Rev 01 1 2 3 4 5 6 7 8 9 Sensor band assembly Start with the center most screw and tighten scr

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Copyright © 2006 CiDRA Corporation Page 7-820638-02 Rev 01 Further tightening of the sensor band screws is made while using the sensor band spacer

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Copyright © 2006 CiDRA Corporation Page 7-920638-02 Rev 01 Final sensor band screw tightening is as follows: A. For sensor bands sized for 6” and

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Copyright © 2006 CiDRA Corporation Page 7-1020638-02 Rev 01 7.5.1 Sensor Band Short Test Shorting of the sensor band to the process pipe may caus

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Copyright © 2006 CiDRA Corporation Page 7-1120638-02 Rev 01 7.6 Sensor Cover Installation The upper sensor cover assembly outside and inside are i

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Copyright © 2006 CiDRA Corporation Page 7-1220638-02 Rev 01 It is helpful to have a second person available to help when installing the cover asse

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Copyright © 2006 CiDRA Corporation Page i20638-02 Rev 01 Table of Contents 1 INTRODUCTION ...

Strona 53 - 9 TRANSMITTER FUNCTIONS

Copyright © 2006 CiDRA Corporation Page 7-1320638-02 Rev 01 The following steps will help minimize this problem: 1. Visually look between the cov

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Copyright © 2006 CiDRA Corporation Page 7-1420638-02 Rev 01 10 624811 7315912Alignment bolts Tighten the alignment bolts 2 – 3 turns alternating b

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Copyright © 2006 CiDRA Corporation Page 7-1520638-02 Rev 01 7.6.2 Stainless Steel Cover Installation The stainless steel cover is illustrated in

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Copyright © 2006 CiDRA Corporation Page 7-1620638-02 Rev 01 Figure 20 Applying Joining Compound to Gasket Edge 7.6.2.1 Boot Gasket Band Inst

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Copyright © 2006 CiDRA Corporation Page 7-1720638-02 Rev 01 Remove the GelTek paper backing from the splice protector plate, lift the band using n

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Copyright © 2006 CiDRA Corporation Page 7-1820638-02 Rev 01 Tension the band until the resistance on the tool handle is constant (i.e. the band do

Strona 59 - 9.4 Keypad

Copyright © 2006 CiDRA Corporation Page 7-1920638-02 Rev 01 Figure 27 Boot Gasket Fender Assembly 7.6.3 Sensor Assembly Cable Connection

Strona 60 - 9.5 Transmitter Display

Copyright © 2006 CiDRA Corporation Page 7-2020638-02 Rev 01 Re-install the sensor cable access panel on the sensor top cover assembly. Tighten th

Strona 61 - 19345 gal

Copyright © 2006 CiDRA Corporation Page 7-2120638-02 Rev 01 Figure 29 Sensor Calibration Label

Strona 62 - • Quality Messages ‘Q’:

Copyright © 2006 CiDRA Corporation Page 7-2220638-02 Rev 01 7.7 Sensor to Transmitter Cable Connections The sensor to transmitter cable is used t

Strona 63 - 19345 gal

Copyright © 2006 CiDRA Corporation Page ii20638-02 Rev 01 8.4.1 Transmitter Housing Cable Entry ...8

Strona 64 - ------ gal/min

Copyright © 2006 CiDRA Corporation Page 7-2320638-02 Rev 01 7.8 Installations on Tubing The sensor head will fit on process tubing as well as pip

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Copyright © 2006 CiDRA Corporation Page 8-120638-02 Rev 01 8 TRANSMITTER INSTALLATION 8.1 Transmitter Power Requirements The AC version of the t

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Copyright © 2006 CiDRA Corporation Page 8-220638-02 Rev 01 8.3.1 Bulkhead Mounting The transmitter is attached to the bulkhead or panel with user

Strona 67 - INTERNAL

Copyright © 2006 CiDRA Corporation Page 8-320638-02 Rev 01 8.4 Transmitter Cable Connections The following figure illustrates the basic power and

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Copyright © 2006 CiDRA Corporation Page 8-420638-02 Rev 01 Note: On those transmitters installed in Class I Division 2 areas, cable glands rated

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Copyright © 2006 CiDRA Corporation Page 8-520638-02 Rev 01 8.4.2.1 Transmitter Output Connections (Section #1) The following figure provides a clo

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Copyright © 2006 CiDRA Corporation Page 8-620638-02 Rev 01 8.4.2.2 Transmitter Input Connections (Section #2) In some cases, a pressure or tempera

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Copyright © 2006 CiDRA Corporation Page 8-720638-02 Rev 01 WARNING For Class I, Division 2 applications, Sensor Head Cable must be installed in a

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Copyright © 2006 CiDRA Corporation Page 8-820638-02 Rev 01 Table 6 Sensor to Transmitter Cable Terminal Connections 8.4.2.3.2 Armor

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Copyright © 2006 CiDRA Corporation Page 8-920638-02 Rev 01 Armored cable is shipped with the appropriate connector pre-installed on the cable and

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Copyright © 2006 CiDRA Corporation Page iii20638-02 Rev 01 List of Figures Figure 1 General Warning or Caution Symbol...

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Copyright © 2006 CiDRA Corporation Page 8-1020638-02 Rev 01 • Install the seal washer on the connector assembly entry component. Insert the cabl

Strona 76 - 10 TRANSMITTER SETUP

Copyright © 2006 CiDRA Corporation Page 8-1120638-02 Rev 01 Feed electrical power wires through the fitting. Referring to the following figure, a

Strona 77 - • 4-20mA (CH 1 & CH 2)

Copyright © 2006 CiDRA Corporation Page 8-1220638-02 Rev 01 Sensor Band Assembly Part #: 00000-00Serial #: 0000000Date Code: 00000Calibration I

Strona 78 - 090.0% 27.0 ft/s

Copyright © 2006 CiDRA Corporation Page 9-120638-02 Rev 01 9 TRANSMITTER FUNCTIONS The following section of this manual will present the transmit

Strona 79 - • Pulse

Copyright © 2006 CiDRA Corporation Page 9-220638-02 Rev 01 9.2 Transmitter Output Definitions The following figure shows a diagram of the output

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Copyright © 2006 CiDRA Corporation Page 9-320638-02 Rev 01 PULSE – An isolated solid-state switch-closure-type output occurs between P+ and P- whe

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Copyright © 2006 CiDRA Corporation Page 9-420638-02 Rev 01 CUR1 – These terminals are used for connection to the primary 4-20mA output from the tr

Strona 82 - • Alarm

Copyright © 2006 CiDRA Corporation Page 9-520638-02 Rev 01 Externally Powered 4-20mA Loop Configuration - The hookup for a 4-20mA interface config

Strona 83 - • VF Damping Filter

Copyright © 2006 CiDRA Corporation Page 9-620638-02 Rev 01 9.3 Transmitter Input Definitions In some applications process pressure and temperatur

Strona 84 - • VF Spike Filter

Copyright © 2006 CiDRA Corporation Page 9-720638-02 Rev 01 9.4 Keypad The keypad controls used to set up and access the user input screens are ill

Strona 85 - • Sensor 1 & 2

Copyright © 2006 CiDRA Corporation Page iv20638-02 Rev 01 Figure 47 Pulse Switch Closure ...9-3

Strona 86 - • Flow Cutoff Range

Copyright © 2006 CiDRA Corporation Page 9-820638-02 Rev 01 9.5 Transmitter Display The transmitter display functions in two distinct modes: an ope

Strona 87 - 10.1.5 Communications Menu

Copyright © 2006 CiDRA Corporation Page 9-920638-02 Rev 01 9.5.1.2 Operating Transmitter Display In operating mode the display screen is split int

Strona 88 - • Gain

Copyright © 2006 CiDRA Corporation Page 9-1020638-02 Rev 01 • Status Messages - ‘S’: A number of status messages can be displayed in the 20 chara

Strona 89 - 10.1.7 Info Menu

Copyright © 2006 CiDRA Corporation Page 9-1120638-02 Rev 01 • Operating Mode Messages – ‘M’: The four character mode field is used to display the

Strona 90 - • Configuration

Copyright © 2006 CiDRA Corporation Page 9-1220638-02 Rev 01 The following figure shows the display when the system is collecting data to calculate

Strona 91 - 10.2 Resetting Processor

Copyright © 2006 CiDRA Corporation Page 9-1320638-02 Rev 01 BASIC CONFIG OUTPUT CONFIG INPUT CONFIG COMMUNICATIONS SENSOR SERIAL # 4-20mA CH 1

Strona 92 - 11.1 Initial Start-up

Copyright © 2006 CiDRA Corporation Page 9-1420638-02 Rev 01 When the display is in operational mode, any key pressed will enter menu mode. In thi

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Copyright © 2006 CiDRA Corporation Page 9-1520638-02 Rev 01 The following figure shows an example of the second type of parameter editing. In thi

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Copyright © 2006 CiDRA Corporation Page 9-1620638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX Level 1 Level 2 Level 3 R

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Copyright © 2006 CiDRA Corporation Page 9-1720638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 2) Level 1 Level 2

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Copyright © 2006 CiDRA Corporation Page 1-120638-02 Rev 01 1 INTRODUCTION The CIDRA Corporation SONARtracTM Model HD VF-100 Flow Monitoring System

Strona 97 - 12 TRANSMITTER USB PORT

Copyright © 2006 CiDRA Corporation Page 9-1820638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 3) Level 1 Level 2 L

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Copyright © 2006 CiDRA Corporation Page 9-1920638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 4) Level 1 Level 2 L

Strona 99 - File Name Description

Copyright © 2006 CiDRA Corporation Page 9-2020638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 5) Level 1 Level 2 L

Strona 100 - 20638-02 Rev 01

Copyright © 2006 CiDRA Corporation Page 9-2120638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 6) Level 1 Level 2 L

Strona 101 - • Save Data History

Copyright © 2006 CiDRA Corporation Page 9-2220638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 7) Level 1 Level 2 L

Strona 102 - • Set Date/Time

Copyright © 2006 CiDRA Corporation Page 9-2320638-02 Rev 01 Each of the system parameters listed above can be accessed and modified using the fron

Strona 103 - 13 SENSOR REMOVAL PROCEDURE

Copyright © 2006 CiDRA Corporation Page 10-120638-02 Rev 01 10 TRANSMITTER SETUP 10.1 Transmitter Menus The following pages present the steps nec

Strona 104 - WARNING

Copyright © 2006 CiDRA Corporation Page 10-220638-02 Rev 01 • Calibration Calibration factors are specific to a given pipe size and wall thicknes

Strona 105 - REPLACEMENT

Copyright © 2006 CiDRA Corporation Page 10-320638-02 Rev 01 OUTPUT CONFIG ·4-20mA CH1 HIGH END 090.0% 27.0 ft/s Figure 60 Output Conf

Strona 106 - A1 Physical Specifications

Copyright © 2006 CiDRA Corporation Page 10-420638-02 Rev 01 Connect reference meter to the 4-20 Loop and enter the meter value below. NOTE: You

Strona 107 - • Electrical Connections

Copyright © 2006 CiDRA Corporation Page 2-120638-02 Rev 01 2 INTELLECTUAL PROPERTY NOTICES CiDRA Corporation’s Process Monitoring Products may be

Strona 108

Copyright © 2006 CiDRA Corporation Page 10-520638-02 Rev 01 - Low Cutoff: Setting at which the Pulse output will turn off. Care must be taken to c

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Copyright © 2006 CiDRA Corporation Page 10-620638-02 Rev 01 Figure 63 Flow Rate and Flow Rate % Pulse Output ‘Total Flow’ (or Totalizer) wi

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Copyright © 2006 CiDRA Corporation Page 10-720638-02 Rev 01 The following is an example of Pulse settings applied to Total Flow: Output: Total Flo

Strona 111 - SONARtrac

Copyright © 2006 CiDRA Corporation Page 10-820638-02 Rev 01 Up to three alarm triggers can be selected. For example, an alarm output may be progr

Strona 112 - CONFORMITY

Copyright © 2006 CiDRA Corporation Page 10-920638-02 Rev 01 Care must be taken when choosing the time constant for the damping filter as the respo

Strona 113 - NON-INCENDIVE

Copyright © 2006 CiDRA Corporation Page 10-1020638-02 Rev 01 consecutive readings, the filter will be reset and the calculated value will be displ

Strona 114

Copyright © 2006 CiDRA Corporation Page 10-1120638-02 Rev 01 For example, a 0-100 psig pressure transducer with a 4-20 mA output will have a –25 o

Strona 115 - MATERIAL SAFETY DATA SHEETS

Copyright © 2006 CiDRA Corporation Page 10-1220638-02 Rev 01 • Totalizer Selections under this menu are used to configure the totalizer functions

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Copyright © 2006 CiDRA Corporation Page 10-1320638-02 Rev 01 10.1.6 Diagnostics Menu • Sensor Check Selecting ‘Diagnostics>Sensor Check’ on th

Strona 117 - LEAK PROCEDURES

Copyright © 2006 CiDRA Corporation Page 10-1420638-02 Rev 01 based gain control functions are provided through three sub-menus – ‘AUTOSET GAIN’, ‘

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Copyright © 2006 CiDRA Corporation Page 3-120638-02 Rev 01 3 EQUIPMENT SAFETY COMPLIANCE 3.1 Safety This equipment is listed with TÜV Rheinland of

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Copyright © 2006 CiDRA Corporation Page 10-1520638-02 Rev 01 • Diagnostics Provides a multi-page list of system, temperatures, voltages, and stat

Strona 120 - CONVERSION FACTORS

Copyright © 2006 CiDRA Corporation Page 10-1620638-02 Rev 01 • Sensor Min/Max Lists the current sensor minimum and maximum measurements as well a

Strona 121 - PHYSICAL PROPERTIES OF WATER

Copyright © 2006 CiDRA Corporation Page 11-120638-02 Rev 01 11 TRANSMITTER STARTUP & OPERATION 11.1 Initial Start-up At initial power up the

Strona 122 - END USER LICENSE AGREEMENT

Copyright © 2006 CiDRA Corporation Page 11-220638-02 Rev 01 • ‘→Sensor Serial #’ will appear on Line 2 of the display. Press the ‘ENTER’ key and

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Copyright © 2006 CiDRA Corporation Page 11-320638-02 Rev 01 values for water at various temperatures. Once the new value has been entered on Line

Strona 124 - SPARE PARTS LIST

Copyright © 2006 CiDRA Corporation Page 11-420638-02 Rev 01 Transmitter Serial Number: ______________ Software Revision: __________ Basic Confi

Strona 125 - Appendix I

Copyright © 2006 CiDRA Corporation Page 11-520638-02 Rev 01 Customize As Left Communications As Left Display Line 1 Ethernet IP Address

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Copyright © 2006 CiDRA Corporation Page 12-120638-02 Rev 01 12 TRANSMITTER USB PORT The USB port allows the user to interface with the transmitte

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Copyright © 2006 CiDRA Corporation Page 12-220638-02 Rev 01 Table 18 USB Port Menu Level 1 Level 2 Level 3 Range Description Snapshot Aut

Strona 128 - CiDRA Corporation

Copyright © 2006 CiDRA Corporation Page 12-320638-02 Rev 01 12.1 USB Port File Naming Convention Files collected from the transmitter using the U

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