
CiDRA Corporation 50 Barnes Park North Wallingford, CT 06492 Tel. 203-265-0035 Fax. 203-294-4211 www.cidra.com MODEL HD VF-100 VOLUMETRIC FLOW MO
Copyright © 2006 CiDRA Corporation Page 3-220638-02 Rev 01 3.4 CE Marking This equipment is CE marked for ordinary location use and complies with t
Copyright © 2006 CiDRA Corporation Page 12-420638-02 Rev 01 12.2 Save Snapshot Save Snapshot is a one step download of a pre-determined data set f
Copyright © 2006 CiDRA Corporation Page 12-520638-02 Rev 01 12.4 Advanced Functions Advanced Functions provides the user with a menu of options fo
Copyright © 2006 CiDRA Corporation Page 12-620638-02 Rev 01 These files are often opened using a spreadsheet program and analyzed using that tool.
Copyright © 2006 CiDRA Corporation Page 13-120638-02 Rev 01 13 SENSOR REMOVAL PROCEDURE If removal of the sensor is required, the following proce
Copyright © 2006 CiDRA Corporation Page 13-220638-02 Rev 01 10. Install a sensor band shorting plug on the sensor band cable. Note: Sensor bands
Copyright © 2006 CiDRA Corporation Page 14-120638-02 Rev 01 14 PROCESS PIPE ROTATION AND PIPE REPLACEMENT In some applications, e.g. oil sands an
Copyright © 2006 CiDRA Corporation Page A-120638-02 Rev 01 Appendix A SONARtracTM HD VF-100 SPECIFICATIONS A1 Physical Specifications A1.1 Power S
Copyright © 2006 CiDRA Corporation Page A-220638-02 Rev 01 • Sensor to Transmitter Cable The standard sensor to transmitter cable consists of 12
Copyright © 2006 CiDRA Corporation Page A-320638-02 Rev 01 A1.7 Fiberglass Sensor Head Cover Envelope The dimensions of the 2” to 16” fiberglass
Copyright © 2006 CiDRA Corporation Page A-420638-02 Rev 01 4.2in (105mm) 0.3in (9mm) 1.7in (43mm) 4 plcs 34.7in (881mm) A1.8 Stainless Steel Se
Copyright © 2006 CiDRA Corporation Page 4-120638-02 Rev 01 4 WARRANTY The terms and conditions, including warranty, of the purchase of CiDRA’s Flo
Copyright © 2006 CiDRA Corporation Page A-520638-02 Rev 01 A1.9 Sensor Band Compatibility The sensor band assemblies are interchangeable with all
Copyright © 2006 CiDRA Corporation Page A-620638-02 Rev 01 A2 HD VF-100 PERFORMANCE SPECIFICATIONS A2.1 Turn-on Time 30 minutes to rated accuracy
Copyright © 2006 CiDRA Corporation Page B-120638-02 Rev 01 Appendix B SONARtracTM EC DECLARATION OF CONFORMITY
Copyright © 2006 CiDRA Corporation Page C-120638-02 Rev 01 Appendix C SYSTEM CONTROL DRAWING SONARtracTM, NON-INCENDIVE The system control drawing
Copyright © 2006 CiDRA Corporation Page C-220638-02 Rev 01
Copyright © 2006 CiDRA Corporation Page D-120638-02 Rev 01 Appendix D MATERIAL SAFETY DATA SHEETS P/N 52307-01 PTFE Pipe Sealant MATERIAL SAFETY
Copyright © 2006 CiDRA Corporation Page D-220638-02 Rev 01 SECTION 3 - FIRE & EXPLOSION HAZARD DATA Flash Point & Method Used: None
Copyright © 2006 CiDRA Corporation Page D-320638-02 Rev 01 SECTION 6 - CONTROL AND PROTECTIVE MEASURES Respiratory Protection (Specify Type):
Copyright © 2006 CiDRA Corporation Page D-420638-02 Rev 01
Copyright © 2006 CiDRA Corporation Page D-520638-02 Rev 01
Copyright © 2006 CiDRA Corporation Page 5-120638-02 Rev 01 5 GENERAL SAFETY GUIDELINES CiDRA Corporation recommends the installer fully read this
Copyright © 2006 CiDRA Corporation Page E-120638-02 Rev 01 Appendix E CONVERSION FACTORS Dynamic Viscosity Units Conversion To Convert From: To:
Copyright © 2006 CiDRA Corporation Page F-120638-02 Rev 01 Appendix F PHYSICAL PROPERTIES OF WATER Water at 14.7 psia (sea level) Water at 24
Copyright © 2006 CiDRA Corporation Page G-120638-02 Rev 01 Appendix G END USER LICENSE AGREEMENT
Copyright © 2006 CiDRA Corporation Page G-220638-02 Rev 01
Copyright © 2006 CiDRA Corporation Page H-120638-02 Rev 01 Appendix H SPARE PARTS LIST The following is a list of commonly spared parts for SONA
Copyright © 2006 CiDRA Corporation Page I-120638-02 Rev 01 Appendix I DIRECTIVE 2002/96/EC ON WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE) T
P/N 20638-02, Rev. 01 CiDRA Corporation 50 Barnes Park North Wallingford, CT 06492 (In U.S.): 877-cidra77 Tel: 203-265-0035 Fax:
Copyright © 2006 CiDRA Corporation Page 5-220638-02 Rev 01 5.3.1 General Warning or Caution Figure 1 General Warning or Caution Symbol The E
Copyright © 2006 CiDRA Corporation Page 5-320638-02 Rev 01 5.3.5 General Warnings Observe these general warnings when operating or servicing this
Copyright © 2006 CiDRA Corporation Page 5-420638-02 Rev 01 • Prior to servicing, lockout all electrical power sources. • Care should be taken wh
Copyright © 2006 CiDRA Corporation Page 6-120638-02 Rev 01 6 UNPACKING AND PARTS LIST 6.1 Unpacking The SONARtracTM HD VF-100 will typically be p
Copyright © 2006 CiDRA Corporation Page 6-220638-02 Rev 01 6.3 Class I, Division 2 Labels Transmitters and sensor covers rated for use in Class I
Copyright © 2006 CiDRA Corporation Page 7-120638-02 Rev 01 7 SENSOR INSTALLATION 7.1 Class I, Division 2, Groups A, B, C, and D Rated Equipment
Copyright © 2006 CiDRA Corporation Page 7-220638-02 Rev 01 7.3 Sensor Installation Guidelines The following are general installation guidelines
Copyright © 2006 CiDRA Corporation Page 7-320638-02 Rev 01 7.4.1 Pipe Preparation Remove pipe insulation if it is present. WARNING Asbestos conta
Copyright © 2006 CiDRA Corporation Page 7-420638-02 Rev 01 Note: The accuracy of the pipe inner diameter measurement is critical for high accuracy
Copyright © 2006 CiDRA Corporation Page 7-520638-02 Rev 01 Figure 6 HD Sensor and Compliant Layer Illustration Compli
Copyright © 2006 CiDRA Corporation Page 7-620638-02 Rev 01 Position the SONARtracTM sensor band assembly on the pipe with the polyimide film (ambe
Copyright © 2006 CiDRA Corporation Page 7-720638-02 Rev 01 1 2 3 4 5 6 7 8 9 Sensor band assembly Start with the center most screw and tighten scr
Copyright © 2006 CiDRA Corporation Page 7-820638-02 Rev 01 Further tightening of the sensor band screws is made while using the sensor band spacer
Copyright © 2006 CiDRA Corporation Page 7-920638-02 Rev 01 Final sensor band screw tightening is as follows: A. For sensor bands sized for 6” and
Copyright © 2006 CiDRA Corporation Page 7-1020638-02 Rev 01 7.5.1 Sensor Band Short Test Shorting of the sensor band to the process pipe may caus
Copyright © 2006 CiDRA Corporation Page 7-1120638-02 Rev 01 7.6 Sensor Cover Installation The upper sensor cover assembly outside and inside are i
Copyright © 2006 CiDRA Corporation Page 7-1220638-02 Rev 01 It is helpful to have a second person available to help when installing the cover asse
Copyright © 2006 CiDRA Corporation Page i20638-02 Rev 01 Table of Contents 1 INTRODUCTION ...
Copyright © 2006 CiDRA Corporation Page 7-1320638-02 Rev 01 The following steps will help minimize this problem: 1. Visually look between the cov
Copyright © 2006 CiDRA Corporation Page 7-1420638-02 Rev 01 10 624811 7315912Alignment bolts Tighten the alignment bolts 2 – 3 turns alternating b
Copyright © 2006 CiDRA Corporation Page 7-1520638-02 Rev 01 7.6.2 Stainless Steel Cover Installation The stainless steel cover is illustrated in
Copyright © 2006 CiDRA Corporation Page 7-1620638-02 Rev 01 Figure 20 Applying Joining Compound to Gasket Edge 7.6.2.1 Boot Gasket Band Inst
Copyright © 2006 CiDRA Corporation Page 7-1720638-02 Rev 01 Remove the GelTek paper backing from the splice protector plate, lift the band using n
Copyright © 2006 CiDRA Corporation Page 7-1820638-02 Rev 01 Tension the band until the resistance on the tool handle is constant (i.e. the band do
Copyright © 2006 CiDRA Corporation Page 7-1920638-02 Rev 01 Figure 27 Boot Gasket Fender Assembly 7.6.3 Sensor Assembly Cable Connection
Copyright © 2006 CiDRA Corporation Page 7-2020638-02 Rev 01 Re-install the sensor cable access panel on the sensor top cover assembly. Tighten th
Copyright © 2006 CiDRA Corporation Page 7-2120638-02 Rev 01 Figure 29 Sensor Calibration Label
Copyright © 2006 CiDRA Corporation Page 7-2220638-02 Rev 01 7.7 Sensor to Transmitter Cable Connections The sensor to transmitter cable is used t
Copyright © 2006 CiDRA Corporation Page ii20638-02 Rev 01 8.4.1 Transmitter Housing Cable Entry ...8
Copyright © 2006 CiDRA Corporation Page 7-2320638-02 Rev 01 7.8 Installations on Tubing The sensor head will fit on process tubing as well as pip
Copyright © 2006 CiDRA Corporation Page 8-120638-02 Rev 01 8 TRANSMITTER INSTALLATION 8.1 Transmitter Power Requirements The AC version of the t
Copyright © 2006 CiDRA Corporation Page 8-220638-02 Rev 01 8.3.1 Bulkhead Mounting The transmitter is attached to the bulkhead or panel with user
Copyright © 2006 CiDRA Corporation Page 8-320638-02 Rev 01 8.4 Transmitter Cable Connections The following figure illustrates the basic power and
Copyright © 2006 CiDRA Corporation Page 8-420638-02 Rev 01 Note: On those transmitters installed in Class I Division 2 areas, cable glands rated
Copyright © 2006 CiDRA Corporation Page 8-520638-02 Rev 01 8.4.2.1 Transmitter Output Connections (Section #1) The following figure provides a clo
Copyright © 2006 CiDRA Corporation Page 8-620638-02 Rev 01 8.4.2.2 Transmitter Input Connections (Section #2) In some cases, a pressure or tempera
Copyright © 2006 CiDRA Corporation Page 8-720638-02 Rev 01 WARNING For Class I, Division 2 applications, Sensor Head Cable must be installed in a
Copyright © 2006 CiDRA Corporation Page 8-820638-02 Rev 01 Table 6 Sensor to Transmitter Cable Terminal Connections 8.4.2.3.2 Armor
Copyright © 2006 CiDRA Corporation Page 8-920638-02 Rev 01 Armored cable is shipped with the appropriate connector pre-installed on the cable and
Copyright © 2006 CiDRA Corporation Page iii20638-02 Rev 01 List of Figures Figure 1 General Warning or Caution Symbol...
Copyright © 2006 CiDRA Corporation Page 8-1020638-02 Rev 01 • Install the seal washer on the connector assembly entry component. Insert the cabl
Copyright © 2006 CiDRA Corporation Page 8-1120638-02 Rev 01 Feed electrical power wires through the fitting. Referring to the following figure, a
Copyright © 2006 CiDRA Corporation Page 8-1220638-02 Rev 01 Sensor Band Assembly Part #: 00000-00Serial #: 0000000Date Code: 00000Calibration I
Copyright © 2006 CiDRA Corporation Page 9-120638-02 Rev 01 9 TRANSMITTER FUNCTIONS The following section of this manual will present the transmit
Copyright © 2006 CiDRA Corporation Page 9-220638-02 Rev 01 9.2 Transmitter Output Definitions The following figure shows a diagram of the output
Copyright © 2006 CiDRA Corporation Page 9-320638-02 Rev 01 PULSE – An isolated solid-state switch-closure-type output occurs between P+ and P- whe
Copyright © 2006 CiDRA Corporation Page 9-420638-02 Rev 01 CUR1 – These terminals are used for connection to the primary 4-20mA output from the tr
Copyright © 2006 CiDRA Corporation Page 9-520638-02 Rev 01 Externally Powered 4-20mA Loop Configuration - The hookup for a 4-20mA interface config
Copyright © 2006 CiDRA Corporation Page 9-620638-02 Rev 01 9.3 Transmitter Input Definitions In some applications process pressure and temperatur
Copyright © 2006 CiDRA Corporation Page 9-720638-02 Rev 01 9.4 Keypad The keypad controls used to set up and access the user input screens are ill
Copyright © 2006 CiDRA Corporation Page iv20638-02 Rev 01 Figure 47 Pulse Switch Closure ...9-3
Copyright © 2006 CiDRA Corporation Page 9-820638-02 Rev 01 9.5 Transmitter Display The transmitter display functions in two distinct modes: an ope
Copyright © 2006 CiDRA Corporation Page 9-920638-02 Rev 01 9.5.1.2 Operating Transmitter Display In operating mode the display screen is split int
Copyright © 2006 CiDRA Corporation Page 9-1020638-02 Rev 01 • Status Messages - ‘S’: A number of status messages can be displayed in the 20 chara
Copyright © 2006 CiDRA Corporation Page 9-1120638-02 Rev 01 • Operating Mode Messages – ‘M’: The four character mode field is used to display the
Copyright © 2006 CiDRA Corporation Page 9-1220638-02 Rev 01 The following figure shows the display when the system is collecting data to calculate
Copyright © 2006 CiDRA Corporation Page 9-1320638-02 Rev 01 BASIC CONFIG OUTPUT CONFIG INPUT CONFIG COMMUNICATIONS SENSOR SERIAL # 4-20mA CH 1
Copyright © 2006 CiDRA Corporation Page 9-1420638-02 Rev 01 When the display is in operational mode, any key pressed will enter menu mode. In thi
Copyright © 2006 CiDRA Corporation Page 9-1520638-02 Rev 01 The following figure shows an example of the second type of parameter editing. In thi
Copyright © 2006 CiDRA Corporation Page 9-1620638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX Level 1 Level 2 Level 3 R
Copyright © 2006 CiDRA Corporation Page 9-1720638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 2) Level 1 Level 2
Copyright © 2006 CiDRA Corporation Page 1-120638-02 Rev 01 1 INTRODUCTION The CIDRA Corporation SONARtracTM Model HD VF-100 Flow Monitoring System
Copyright © 2006 CiDRA Corporation Page 9-1820638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 3) Level 1 Level 2 L
Copyright © 2006 CiDRA Corporation Page 9-1920638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 4) Level 1 Level 2 L
Copyright © 2006 CiDRA Corporation Page 9-2020638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 5) Level 1 Level 2 L
Copyright © 2006 CiDRA Corporation Page 9-2120638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 6) Level 1 Level 2 L
Copyright © 2006 CiDRA Corporation Page 9-2220638-02 Rev 01 Table 14 Transmitter Menu Tree Software Release 03.03.XX (page 7) Level 1 Level 2 L
Copyright © 2006 CiDRA Corporation Page 9-2320638-02 Rev 01 Each of the system parameters listed above can be accessed and modified using the fron
Copyright © 2006 CiDRA Corporation Page 10-120638-02 Rev 01 10 TRANSMITTER SETUP 10.1 Transmitter Menus The following pages present the steps nec
Copyright © 2006 CiDRA Corporation Page 10-220638-02 Rev 01 • Calibration Calibration factors are specific to a given pipe size and wall thicknes
Copyright © 2006 CiDRA Corporation Page 10-320638-02 Rev 01 OUTPUT CONFIG ·4-20mA CH1 HIGH END 090.0% 27.0 ft/s Figure 60 Output Conf
Copyright © 2006 CiDRA Corporation Page 10-420638-02 Rev 01 Connect reference meter to the 4-20 Loop and enter the meter value below. NOTE: You
Copyright © 2006 CiDRA Corporation Page 2-120638-02 Rev 01 2 INTELLECTUAL PROPERTY NOTICES CiDRA Corporation’s Process Monitoring Products may be
Copyright © 2006 CiDRA Corporation Page 10-520638-02 Rev 01 - Low Cutoff: Setting at which the Pulse output will turn off. Care must be taken to c
Copyright © 2006 CiDRA Corporation Page 10-620638-02 Rev 01 Figure 63 Flow Rate and Flow Rate % Pulse Output ‘Total Flow’ (or Totalizer) wi
Copyright © 2006 CiDRA Corporation Page 10-720638-02 Rev 01 The following is an example of Pulse settings applied to Total Flow: Output: Total Flo
Copyright © 2006 CiDRA Corporation Page 10-820638-02 Rev 01 Up to three alarm triggers can be selected. For example, an alarm output may be progr
Copyright © 2006 CiDRA Corporation Page 10-920638-02 Rev 01 Care must be taken when choosing the time constant for the damping filter as the respo
Copyright © 2006 CiDRA Corporation Page 10-1020638-02 Rev 01 consecutive readings, the filter will be reset and the calculated value will be displ
Copyright © 2006 CiDRA Corporation Page 10-1120638-02 Rev 01 For example, a 0-100 psig pressure transducer with a 4-20 mA output will have a –25 o
Copyright © 2006 CiDRA Corporation Page 10-1220638-02 Rev 01 • Totalizer Selections under this menu are used to configure the totalizer functions
Copyright © 2006 CiDRA Corporation Page 10-1320638-02 Rev 01 10.1.6 Diagnostics Menu • Sensor Check Selecting ‘Diagnostics>Sensor Check’ on th
Copyright © 2006 CiDRA Corporation Page 10-1420638-02 Rev 01 based gain control functions are provided through three sub-menus – ‘AUTOSET GAIN’, ‘
Copyright © 2006 CiDRA Corporation Page 3-120638-02 Rev 01 3 EQUIPMENT SAFETY COMPLIANCE 3.1 Safety This equipment is listed with TÜV Rheinland of
Copyright © 2006 CiDRA Corporation Page 10-1520638-02 Rev 01 • Diagnostics Provides a multi-page list of system, temperatures, voltages, and stat
Copyright © 2006 CiDRA Corporation Page 10-1620638-02 Rev 01 • Sensor Min/Max Lists the current sensor minimum and maximum measurements as well a
Copyright © 2006 CiDRA Corporation Page 11-120638-02 Rev 01 11 TRANSMITTER STARTUP & OPERATION 11.1 Initial Start-up At initial power up the
Copyright © 2006 CiDRA Corporation Page 11-220638-02 Rev 01 • ‘→Sensor Serial #’ will appear on Line 2 of the display. Press the ‘ENTER’ key and
Copyright © 2006 CiDRA Corporation Page 11-320638-02 Rev 01 values for water at various temperatures. Once the new value has been entered on Line
Copyright © 2006 CiDRA Corporation Page 11-420638-02 Rev 01 Transmitter Serial Number: ______________ Software Revision: __________ Basic Confi
Copyright © 2006 CiDRA Corporation Page 11-520638-02 Rev 01 Customize As Left Communications As Left Display Line 1 Ethernet IP Address
Copyright © 2006 CiDRA Corporation Page 12-120638-02 Rev 01 12 TRANSMITTER USB PORT The USB port allows the user to interface with the transmitte
Copyright © 2006 CiDRA Corporation Page 12-220638-02 Rev 01 Table 18 USB Port Menu Level 1 Level 2 Level 3 Range Description Snapshot Aut
Copyright © 2006 CiDRA Corporation Page 12-320638-02 Rev 01 12.1 USB Port File Naming Convention Files collected from the transmitter using the U
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