Cidra SONARtrac PW VF-100 Instrukcja Użytkownika

1 Introduction P/N 20825-01 Rev-07 2 Equipment Safety Compliance P/N 20827-01 Rev-06 3 General Safety Guidelines P/N 20829-01 Rev-03 4 Unpacking

20827-01 Rev 06 Page 2-2 Laboratory Use - EMC requirements as well as EN 55011 Industrial, Scientific, and Medical (ISM) Radio Frequency Equipment -

20833-01 Rev 04 Page 7-6 7.3 Transmitter Output Definitions The following figures show a diagram of the output portion of the terminal board. Th

20833-01 Rev 04 Page 7-7 7.3.1 COMM This denotes the connection point for serial digital communications. Either RS232 or RS485 communications is

20833-01 Rev 04 Page 7-8 Figure 5 Pulse Switch Closure For sizing R1 refer to the following example. Power Supply = 24V Choose a value f

20833-01 Rev 04 Page 7-9 + - Load DC power supply 30V (Max) AL+ (HI) AL- (LOW) External relay 7.3.3.1 External Alarm Circuits: The following is

20833-01 Rev 04 Page 7-10 7.3.4 CUR1 (Primary 4-20mA Output) These terminals are used for connection to the primary 4-20mA output from the transm

20833-01 Rev 04 Page 7-11 7.3.5.2 Externally Powered 4-20mA Loop Configuration The connections for a 4-20mA interface configured as “Externally P

20833-01 Rev 04 Page 7-12 7.4 Transmitter Input Definitions The Gas Volume / Void Fraction calculations use inputs of pressure and temperature.

20833-01 Rev 04 Page 7-13 7.5 Keypad The keypad controls used to set up and access the user input screens are illustrated in the following figure

20833-01 Rev 04 Page 7-14 7.6 Transmitter Display The transmitter display functions in two distinct modes: an operational mode and a menu mode.

20833-01 Rev 04 Page 7-15 7.6.1.2 Operating Transmitter Display In operating mode the display screen is split into three distinct portions. The

20829-01 Rev 03 Page 3-1 3 GENERAL SAFETY GUIDELINES Table of Contents 3 GENERAL SAFETY GUIDELINES ...

20833-01 Rev 04 Page 7-16 7.6.1.2.2 Status Line The code for information in the status line shown in Figure 52 is defined as follows: ID Characte

20833-01 Rev 04 Page 7-17 Quality Messages ‘Q’: The Quality Field is a diagnostic field that can be used to view certain quality values in the t

20833-01 Rev 04 Page 7-18 Ethernet (E): Indicates an active Ethernet connection to the transmitter. Communications: A symbol here indicates co

20833-01 Rev 04 Page 7-19 V ------ gal/min F T 19345 gal O T VF INITIALIZE MODE VF / Figure 16 Initialization Mode In th

20833-01 Rev 04 Page 7-20 BASIC CONFIG OUTPUT CONFIG INPUT CONFIG COMMUNICATIONS SENSOR SERIAL # 4-20mA CH 1 Output Sel SENSOR #1 Units ETHERNET IP

20833-01 Rev 04 Page 7-21 BASIC CONFIG OUTPUT CONFIG INPUT CONFIG COMMUNICATIONS SENSOR SERIAL # 4-20mA CH 1 Output Sel SENSOR #1 Units ETHERNET I

20833-01 Rev 04 Page 7-22 BASIC CONFIG OUTPUT CONFIG INPUT CONFIG COMMUNICATIONS SENSOR SERIAL # 4-20mA CH 1 Output Sel SENSOR #1 Units ETHERNET I

20833-01 Rev 04 Page 7-23 When the display is in operational mode, any key pressed (except EXIT) will enter menu mode. In this mode the keypad is u

20833-01 Rev 04 Page 7-24 The following figure shows an example of the second type of parameter editing. In this case the whole parameter is highli

20833-01 Rev 04 Page 7-25 Table 10 VF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Basic Config Senso

20829-01 Rev 03 Page 3-2 3.2 Safety Precautions The following style of Warnings and Cautions are used throughout the manual to draw attention to in

20833-01 Rev 04 Page 7-26 Table 10 (page 2) VF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Output Conf

20833-01 Rev 04 Page 7-27 Table 10 (page 3) VF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Output Conf

20833-01 Rev 04 Page 7-28 Table 10 (page 4) VF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Input Confi

20833-01 Rev 04 Page 7-29 Table 10 (page 5) VF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Customize D

20833-01 Rev 04 Page 7-30 Table 10 (page 6) VF Transmitter Menu Tree Software Release 04.02`.XX Level 1 Level 2 Level 3 Range Description Communicat

20833-01 Rev 04 Page 7-31 Table 10 (page 7) VF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Diagnostics

20833-01 Rev 04 Page 7-32 Table 10 (page 8) VF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Info Revisi

20833-01 Rev 04 Page 7-33 Table 11 GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Basic Config Sens

20833-01 Rev 04 Page 7-34 Table 11 (page 2) GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Output Con

20833-01 Rev 04 Page 7-35 Table 11 (page 3) VF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Output Con

20829-01 Rev 03 Page 3-3 3.3.3 General Warnings and Cautions Observe these rules when operating or servicing this equipment: Prior to operation

20833-01 Rev 04 Page 7-36 Table 11 (page 4) GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Input

20833-01 Rev 04 Page 7-37 Table 11 (page 5) GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Customize

20833-01 Rev 04 Page 7-38 Table 11 (page 6) GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Communica

20833-01 Rev 04 Page 7-39 Table 11 (page 7) GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Diagnosti

20833-01 Rev 04 Page 7-40 Table 11 (page 8) GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Info Revi

20833-01 Rev 04 Page 7-41 Table 12 VF/GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Basic Config Se

20833-01 Rev 04 Page 7-42 Table 12 (page 2) VF/GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Basic C

20833-01 Rev 04 Page 7-43 Table 12 (page 3) VF/GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Output

20833-01 Rev 04 Page 7-44 Table 12 (page 4) VF/GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Output

20833-01 Rev 04 Page 7-45 Table 12 (page 5) VF/GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Input

20829-01 Rev 03 Page 3-4 3.3.4 Additional Warnings for installations in Hazardous Areas such as Class I, Division 2 In addition to the General Warn

20833-01 Rev 04 Page 7-46 Table 12 (page 6) VF/GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Custom

20833-01 Rev 04 Page 7-47 Table 12 (page 7) VF/GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Commun

20833-01 Rev 04 Page 7-48 Table 12 (page 8) VF/GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Diagn

20833-01 Rev 04 Page 7-49 Table 12 (page 9) VF/GVF Transmitter Menu Tree Software Release 04.02.XX Level 1 Level 2 Level 3 Range Description Info R

20833-01 Rev 04 Page 7-50 Each of the system parameters listed above can be accessed and modified using the front panel keypad. Any changes made to

20834-01 Rev 04 Page 8-1 8 TRANSMITTER MENUS Table of Contents 8 TRANSMITTER MENUS ...

20834-01 Rev 04 Page 8-2 8.2.7.2 No Flow (GVF) Length ... 8-17 8.2.7.3 Le

20834-01 Rev 04 Page 8-3 8.6.8 Pulse Test ... 8

20834-01 Rev 04 Page 8-4 8.1 Introduction The following pages present the steps necessary to setup the passive sonar meter transmitter. Whenever a

20834-01 Rev 04 Page 8-5 8.2 Basic Config Menu These inputs must be made when installing a system. 8.2.1 Sensor Serial # A Sensor Serial Number a

20829-01 Rev 03 Page 3-5 Fuse replacement must be performed by trained service personnel. Disconnect power to transmitter prior to replacing fuse(

20834-01 Rev 04 Page 8-6 For applications where the process pressure varies, it is recommended that a correction for pressure be performed in the p

20834-01 Rev 04 Page 8-7 8.2.9 Altitude (Systems with GVF) Altitude is used to calculate the atmospheric pressure corrected for elevation. Enter

20834-01 Rev 04 Page 8-8 OUTPUT CONFIG ·4-20mA CH1 HIGH END 053.44% 2499.8gal/m 8.3 Output Config Menu These inputs are used to configure t

20834-01 Rev 04 Page 8-9 Figure 2 4-20mA Output Set to 0 – 30 fps Note: For a 4-20mA flow setting of 0-100% of range (assuming

20834-01 Rev 04 Page 8-10 8.3.1.6 4mA and 20mA Trim The Trim function allows the user to adjust the transmitter 4-20mA outputs to match the plant

20834-01 Rev 04 Page 8-11 Speed of Sound (SOS): Outputs a frequency corresponding to SOS (systems with GVF). Gas Volume Fraction (GVF): Outputs

20834-01 Rev 04 Page 8-12 The Info>Configuration>Pulse Output selection on the transmitter menu displays the currently configured max/min pul

20834-01 Rev 04 Page 8-13 The following is an example of Pulse settings applied to Flow Rate: Pulse Output: Flow Rate (Default setting, based on 8”

20834-01 Rev 04 Page 8-14 8.3.3.2 Critical Critical indicates an alarm condition in which the output of the meter can no longer be considered vali

20834-01 Rev 04 Page 8-15 8.3.4 Alarm Warn Threshold and Alarm Crit Threshold These menu selections are used to set the flow rate and gas volume f

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20834-01 Rev 04 Page 8-16 8.3.5 VF & GVF Damping (Filter) The Damping (Filter) is used to reduce the noise of a signal through the use of a fi

20834-01 Rev 04 Page 8-17 8.3.7 VF & GVF Spike Filter The VF & GVF Spike Filter is used when the transmitter is in a “No Flow” condition d

20834-01 Rev 04 Page 8-18 counter becomes less than or equal to zero then the current measurement is displayed. If the quality counter becomes gre

20834-01 Rev 04 Page 8-19 consecutive measurements is less than the measurement range (default of 100 % for GVF) times (‘Percent’ / 100). The allo

20834-01 Rev 04 Page 8-20 will display dashes until the 5th measurement of 5 consecutive good quality measurements is made. At this time the 5th m

20834-01 Rev 04 Page 8-21 8.3.8.6.5 Filter Mode 2 While in Filter Mode 2 the device stores the present and the previous Percent Length -1 good qua

20834-01 Rev 04 Page 8-22 8.4 Input Config Menu The Input Config menu is used when optional external sensors (for example a pressure or temperatur

20834-01 Rev 04 Page 8-23 8.5 Customize Menu The Customize menu is used to configure the transmitter to meet user requirements for local display o

20834-01 Rev 04 Page 8-24 8.5.5 Flow Cutoff Range (Systems with Flow) The flow cutoff range ‘Low End’ and ‘High End’ are used to set the low end a

20834-01 Rev 04 Page 8-25 8.6 Communications Menu 8.6.1 Ethernet Ethernet option is used to view and set the IP address and Subnet Mask of the t

20830-01 Rev 03 Page 4-1 4 UNPACKING AND PARTS LIST Table of Contents 4 UNPACKING AND PARTS LIST ...

20834-01 Rev 04 Page 8-26 8.7 Diagnostics Menu 8.7.1 Sensor Check Selecting ‘Diagnostics>Sensor Check’ on the transmitter menu will perform te

20834-01 Rev 04 Page 8-27 8.7.3 Gain The sensor pre-amplifier is located within the sensor cover. The electronic ‘Gain’ (amplification) applied t

20834-01 Rev 04 Page 8-28 8.7.7 Monitor Monitor displays a set of various ‘System’ or ‘Sensor’ parameters, updated at the display update rate. Us

20834-01 Rev 04 Page 8-29 8.8.5 Sensor Max/Min Sensor Max/Min lists the current sensor minimum and maximum measurements as well as the peak sensor

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20835-01 Rev 04 Page 9-1 9 TRANSMITTER STARTUP & OPERATION Table of Contents 9 TRANSMITTER STARTUP & OPERATION ...

20835-01 Rev 04 Page 9-2 9.1 Initial Start-up At initial power up the Green LED will light and the transmitter will display startup progress; load

20835-01 Rev 04 Page 9-3 9.2 Initial Diagnostic Checks 9.2.1 Process On-Line The passive sonar meter can be installed and configured with the proc

20835-01 Rev 04 Page 9-4 gain settings in order to find the optimal gain setting based on the flow conditions at that time. Autoset Gain is accessed

20835-01 Rev 04 Page 9-5 Press the ↓ key to scroll to a new ‘Set’ value. Press the ‘ENTER’ key and the ‘Set’ value will be entered in the pre-am

20830-01 Rev 03 Page 4-2 4.2 Inventory of Parts Table 1 lists the parts contained in the shipping containers. Description Passive Sonar Monitoring

20835-01 Rev 04 Page 9-6 The current sensor minimum and maximum measurements as well as the peak sensor values since the last peak history reset wil

20835-01 Rev 04 Page 9-7 Press the ‘ENTER’ key to start the sensor test. Each of the sensors will be tested. If any sensor does not PASS, repeat

20835-01 Rev 04 Page 9-8 9.4 Operating Menu Setup 9.4.1 Flow System Initial Setup In order to conduct measurements, the ‘Basic Config’ setup must

20835-01 Rev 04 Page 9-9 Following the entering of ‘Pipe Size’ press the ‘BACK’ key and ‘→Pipe Size’ will be displayed on Line 2. At this point t

20835-01 Rev 04 Page 9-10 desired format. Press the ‘ENTER’ key to set the desired date format followed by the ‘BACK’ key. At this point ‘Basic C

20835-01 Rev 04 Page 9-11 9.4.2 GVF System Initial Setup In order to conduct measurements, the ‘Basic Config’ setup must be completed. If power go

20835-01 Rev 04 Page 9-12 Pressing the ↓ key will next display ‘→Pipe Material’ on Line 2. Press the ‘ENTER’ key and the pipe modulus for Steel,

20835-01 Rev 04 Page 9-13 external pressure sensor will be used to input pressure to the transmitter press ‘ENTER’ and use the ↓ key to select eithe

20835-01 Rev 04 Page 9-14 9.4.3 Flow/GVF Initial Setup In order to conduct measurements, the ‘Basic Config’ setup must be completed. If power goes

20835-01 Rev 04 Page 9-15 Pressing the ↓ key will next display ‘→Pipe Material’ on Line 2. Press the ‘ENTER’ key and the pipe modulus for Steel,

20831-01 Rev 05 Page 5-1 5 SENSOR INSTALLATION Table of Contents 5 SENSOR INSTALLATION ...

20835-01 Rev 04 Page 9-16 calculations. If a Temperature Transducer will be used to input process temperature into the transmitter, it is not neces

20835-01 Rev 04 Page 9-17 Direction arrow on the band opposite the actual flow direction within the pipe or the process flow has changed direction)

20835-01 Rev 04 Page 9-18 Table 1 Transmitter Setup Template Transmitter Serial Number: ______________ Software Revision: __________ Basic Config

20835-01 Rev 04 Page 9-19 Table 1 (page 2) Transmitter Setup Template Input Config As Left Communications As Left Sensor #1 Units Ethernet IP Ad

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20836-01 Rev 04 Page 10-1 10 TRANSMITTER USB PORT Table of Contents 10 TRANSMITTER USB PORT ...

20836-01 Rev 04 Page 10-2 10.1 Introduction The USB port allows the user to interface with the transmitter without the use of a computer. Informat

20836-01 Rev 04 Page 10-3 and memory stick. It is recommended that the process control room be alerted when using the USB data port. CAUTION Loss

20836-01 Rev 04 Page 10-4 Table 1 USB Port Menu Level 1 Level 2 Level 3 Range Description Save Snapshot Automatically creates a zip file of 5

20836-01 Rev 04 Page 10-5 10.2 USB Port File Naming Convention Files collected from the transmitter using the USB Port are automatically named to r

List Of Appendices Appendix A SONARtrac Specifications Appendix B SONARtrac EC Declaration of Conformity Appendix C System Control Drawing SONARtrac,

20831-01 Rev 05 Page 5-2 Figure 11 Sensor Band Spacer Gauge ... 5-16 Fig

20836-01 Rev 04 Page 10-6 10.3 Save Snapshot Save Snapshot is a one step download of a pre-determined data set from the transmitter. The data set

20836-01 Rev 04 Page 10-7 10.4 Load Configuration Load Configuration is a one-step command used to upload a configuration file to the transmitter f

20836-01 Rev 04 Page 10-8 10.5.3 Data History Data History function allows the user the option of selecting the amount of transmitter Data History

20836-01 Rev 04 Page 10-9 10.6 USB Memory Stick – Basic Functions The following sections provide instructions on the use of the USB memory stick.

20836-01 Rev 04 Page 10-10 The Snapshot will take about 13 - 15 minutes to download and save to the memory stick. Once the Snapshot is complete the

20836-01 Rev 04 Page 10-11 Insert the memory stick into the USB port. Figure 1 will appear. Press the ‘↓’ and the following screen will appear.

20836-01 Rev 04 Page 10-12 Once the file has been loaded the following message will be displayed. Figure 7 Load Configuration Complete Screen

20836-01 Rev 04 Page 10-13 10.7 USB Memory Stick – Advanced Functions The Advanced Functions menu enables the user to: Save or Load System Config

20836-01 Rev 04 Page 10-14 10.7.1.2 ‘LOAD’ Config Files To ‘LOAD’ a configuration file from the memory stick to the transmitter: Insert the memor

20836-01 Rev 04 Page 10-15 to the desired amount of Raw Data to be collected. Press the ‘ENTER’ key. Press the ‘↓’ key and ‘→Save’ will appear on

20831-01 Rev 05 Page 5-3 5.1 Class I, Division 2, Groups A, B, C, and D Rated Equipment As a rule, installation or removal of Sensor Heads in Hazar

20836-01 Rev 04 Page 10-16 ـ ‘Length’ is used to select the amount of data going back in history to be downloaded. 1 Day will download the last 24

20836-01 Rev 04 Page 10-17 If that file is to be deleted, press the ‘ENTER’ key. A Warning Message will be displayed confirming the file will be

20836-01 Rev 04 Page 10-18 10.8 Transmitter Programming The transmitter can be re-programmed through use of a memory stick. However, the sequence

11 POSTING DATA ON WEB SITE Table of Contents 11 11-1 POSTING DATA ON WEB SITE...

Figure 1 CiDRA Web site Home Page – Technical Request The Technical Support link will direct the user to the following page where the user will be

Figure 2 Technical Support Request Form Once filled in, press ‘Click to Submit’. The Technical Support Request Form will be ro

The user will then be directed to the following page that provides a Tracking number (e.g. TS207) and asks the user if they desire to upload data file

Once the data file has been uploaded the following screen will appear. Figure 5 Data Uploaded Screen After the data has been uploaded click o

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12 SENSOR REMOVAL AND PROCESS PIPE ROTATION / REPLACEMENT PROCEDURE Table of Contents 12 ...

20831-01 Rev 05 Page 5-4 5.3 Installation Tools The Basic Installation Tool Kit contains all tools required for typical installations. Additional

6. Remove the rain seal(s) or boot gasket fenders (stainless steel covers) from the sensor head (if equipped). 7. Open the sensor cable access panel

d. Open the latches used to secure each half of the cover. e. Remove each cover half. 11. For covers with bolted flanges either fiberglass or stainl

12.3 Pipe Rotation Process pipes that are subject or erosion on one side of the pipe are sometimes rotated to extend the life of the pipe prior to re

20838-01 Rev 09 Page A-1 Appendix A PASSIVE SONAR METER SPECIFICATIONS A1 Physical Specifications A1.1 Power Requirements AC Version: 100 to 240 V

20838-01 Rev 09 Page A-2 Division 2 Each Transmitter includes two 5mm x 20mm cartridge fuses on the Power Entry board next to the terminal block co

20838-01 Rev 09 Page A-3 recognized 5x20 time-delay fuse rated 1.6A, 250V, with a minimum 35A breaking capability. A1.3 Operating Temperature Range

20838-01 Rev 09 Page A-4 Sensor to Transmitter Cable The standard sensor to transmitter cable consists of 12 twisted pairs of 20 AWG conductors wi

20838-01 Rev 09 Page A-5 A1.6 Transmitter Dimensional Envelope Weight: 12 lbs (5.4 kg) Transmitter Dimensions and Weight 11.8 in 300 mm

20838-01 Rev 09 Page A-6 A3 ‘C’ A2 ‘B’ A1.7 Fiberglass Sensor Head Cover Envelope The dimensions of the 2” to 16” fiberglass sensor head are give

20838-01 Rev 09 Page A-7 Fiberglass Sensor Head Envelope Model No Pipe / Tube Nominal Size Outside Dia Dim ‘A’ Dim ‘B’ Dim ‘C’ Weight inch mm inch

20831-01 Rev 05 Page 5-5 The following expanded tool kit contains additional high precision pipe measurement tools and additional hand tools.

20838-01 Rev 09 Page A-8 4.2in (105mm) 0.3in (9mm) 1.7in (43mm) 4 plcs 34.7in (881mm) A1.8 Stainless Steel Sensor Head Cover Envelope The dimensi

20838-01 Rev 09 Page A-9 4.0 in 102.4 mm all sizesDIM “C”DIM “D”DIM “B”CONNECTOR HOUSINGTRANSMITTER CABLE4.0 in 102.4 mm all sizesDIM “C”DIM “D”DIM

20838-01 Rev 09 Page A-10 1. Dimensions and weights are for reference only. These may change without notice. Contact Customer Support for latest

20838-01 Rev 09 Page A-11 A1.10 Sensor Band Compatibility The sensor band assemblies are interchangeable with all sensor head cover assemblies of t

20838-01 Rev 09 Page A-12 can be found in Appendix C of this manual. The ATEX Class I, Zone 2 Control drawing can be found in an appendix in SONAR

20838-01 Rev 09 Page A-13 A2 PERFORMANCE SPECIFICATIONS A2.1 Turn-on Time 30 minutes to rated accuracy from power up 25 seconds from power interru

20838-01 Rev 09 Page B-1 Appendix B PASSIVE SONAR EC DECLARATION OF CONFORMITY The EC Declaration of Conformity has been moved; refer to “Certificat

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20838-01 Rev 09 Page C-1 Appendix C SYSTEM CONTROL DRAWING PASSIVE SONAR METER, NON-INCENDIVE The system control drawing for installation in Clas

20838-01 Rev 09 Page C-2

20831-01 Rev 05 Page 5-6 Both tool kits are available from Customer Support. Please contact them for additional information. WARNING EXPLOSION HAZ

20838-01 Rev 09 Page C-3

20838-01 Rev 09 Page C-4

20838-01 Rev 09 Page D-1 Appendix D MATERIAL SAFETY DATA SHEETS P/N 52307-01 PTFE Pipe Sealant MATERIAL SAFETY DATA SHEET IDENTITY: FORMULA-8 (Oxy

20838-01 Rev 09 Page D-2 SECTION 3 - FIRE & EXPLOSION HAZARD DATA Flash Point & Method Used: None Flammability Limits in Air % by Vol

20838-01 Rev 09 Page D-3 SECTION 6 - CONTROL AND PROTECTIVE MEASURES Respiratory Protection (Specify Type): If exposed to high temperature proces

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20838-01 Rev 09 Page E-1 Appendix E CONVERSION FACTORS Dynamic Viscosity Units Conversion To Convert From: To: Multiply By: (lbf-sec)/ft2 Pa-sec 4.

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20831-01 Rev 05 Page 5-7 5.5 Process Piping Considerations The passive sonar meter sensor head assembly mounts on the process pipe. There is no ne

20838-01 Rev 09 Page F-1 Appendix F PHYSICAL PROPERTIES OF WATER Water at 14.7 psia (sea level) Water at 24.7 psia (10 psig) Temperature (C) Speci

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20838-01 Rev 08 Page G-1 Appendix G END USER LICENSE AGREEMENT END USER LICENSE AGREEMENT You have acquired a device (“DEVICE”) that includ

20838-01 Rev 08 Page G-2 must also include the Certificate of Authenticity label. The transfer may not be an indirect transfer, such as a consignme

20838-01 Rev 08 Page G-3 Temination. Without prejudice to any other rights, CiDRA may terminate this EULA if you fail to comply with terms and con

20838-01 Rev 08 Page G-4

20838-01 Rev 08 Page H-1 Appendix H SPARE PARTS LIST The following is a list of commonly spared parts for passive sonar systems. Contact Customer S

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20838-01 Rev 09 Page I-1 Appendix I DIRECTIVE 2002/96/EC ON WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE) This symbol pictured here and on the

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20831-01 Rev 05 Page 5-8 5.5.2 Determine the Pipe Inner Diameter (ID) Record the nominal pipe size based on the pipe size and pipe schedule, as thi

20838-01 Rev 09 Page J-1 Appendix J TROUBLESHOOTING PROCEDURES Introduction The Section lists problems that may be encountered when installing passi

20838-01 Rev 09 Page J-2 System Faults: Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 1 System does not come on or was

20838-01 Rev 09 Page J-3 System Faults (page 2): Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 3 The display has rand

20838-01 Rev 09 Page J-4 System Faults (page 3): Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 6 Screen is light or d

20838-01 Rev 09 Page J-5 System Faults (page 4): Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 8 The 4–20mA display in

20838-01 Rev 09 Page J-6 System Faults (page 5): Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 9 The Display is Froze

20838-01 Rev 09 Page J-7 System Faults (page 6): Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 11 The display reads “

20838-01 Rev 09 Page J-8 Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 13 The signal output from the meter has spikes

20838-01 Rev 09 Page J-9 Flow Meter Faults (page 2) Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 14 Flow does not se

20838-01 Rev 09 Page J-10 Flow Meter Faults (page 3) Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 14 Flow does not s

20831-01 Rev 05 Page 5-9 Figure 1 Sensor Band Screw and Alignment Pins Wrap the sensor band around the pipe and slide the alignment pins on

20838-01 Rev 09 Page J-11 Flow Meter Faults (page 4) Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 15 The flow rate d

20838-01 Rev 09 Page J-12 Flow Meter Faults (page 5) Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 18 The Flow Readin

20838-01 Rev 09 Page J-13 GVF Meter Faults: Item No PROBLEM POSSIBLE CAUSE DIAGNOSTIC METHOD DIAGNOSTIC RESULT COMMENTS 19 The GVF Meter Displays d

20831-01 Rev 05 Page 5-10 1 2 3 4 5 6 7 8 9 Sensor band assembly Start with the center most screw and tighten screws, alternating from side to side,

20831-01 Rev 05 Page 5-11 Further tightening of the sensor band screws is made while using the sensor band spacer tool (shown below) furnished with

20825-01 Rev 07 Page 1-1 1 INTRODUCTION with INSTALLATION CHECKLIST Table of Contents 1 INTRODUCTION with INSTALLATION CHECKLIST ...

20831-01 Rev 05 Page 5-12 Sensor cable installed in cable retaining clip Sensor screws tightened Sensor cable connector with shorting plug installe

20831-01 Rev 05 Page 5-13 5.6.2 HD Product / Segmented Sensor Band Installations Wrap the compliant sheet (optional) around the process pipe. The

20831-01 Rev 05 Page 5-14 Position the passive sonar meter sensor band assembly on the pipe with the polyimide film (amber colored) against the comp

20831-01 Rev 05 Page 5-15 1 2 3 4 5 6 7 8 9 Sensor band assembly Table 5 Gauge Block and Screw Size Start with the center most screw and tighten s

20831-01 Rev 05 Page 5-16 Figure 10 Sensor Band Screw Assembly Further tightening of the sensor band screws is made while using t

20831-01 Rev 05 Page 5-17 Figure 12 Sensor Band Spacing Tool Installed on Sensor Screw Note: Ensure the spacer tool is perpendicular to

20831-01 Rev 05 Page 5-18 Figure 13 Installed Sensor Band CAUTION Over-tightening of fasteners may damage threads on the sensor. Unde

20831-01 Rev 05 Page 5-19 5.6.4 Sensor Band Thermal Barrier Installation Install the sensor band thermal barrier if one was included with the Syste

20831-01 Rev 05 Page 5-20 5.7 Sensor Cover Installation The upper sensor cover assembly outside and inside is illustrated in the following figures.

20831-01 Rev 05 Page 5-21 It is helpful to have a second person available to help when installing the cover assembly. When the sensor head is insta

20825-01 Rev 07 Page 1-2 The process pressure is reduced to near-atmospheric pressure within the TAM. This allows dissolved gas within the fluid to

20831-01 Rev 05 Page 5-22 5.7.1 Fiberglass Cover Model SH-XXX-XX-XA-XXX-XX Installation The installation procedures for Fiberglass Cover Model Numb

20831-01 Rev 05 Page 5-23 The passive sonar sensor head cover is illustrated in the following figure. Figure 19 Fiberglass Cover WARN

20831-01 Rev 05 Page 5-24 5.7.1.1 Cover Installation Procedure Care must be taken during installation of the sensor band cover to ensure the sensor

20831-01 Rev 05 Page 5-25 5.7.1.3 Vertical Pipe Installation Important: A Sensor Cover Support Installation Kit is recommended when installing the

20831-01 Rev 05 Page 5-26 Cover lower support strap assembly c. Thread the strap loose end through the take-up spindle and pull slack strap through

20831-01 Rev 05 Page 5-27 Figure 23 Sensor Cover Installed on Sensor Support Installation Kit 12. Ensure the cover halves are aligned and then bu

20831-01 Rev 05 Page 5-28 5.7.1.4 Boot Seal Clamp and Band Installation The boot seal clamp or band is used to seal the cover boot seal to the proc

20831-01 Rev 05 Page 5-29 5.7.1.4.2 Boot Seal Band Installation The boot seal band used on cover sizes 10-inch and larger will be shipped cut to le

20831-01 Rev 05 Page 5-30 Figure 29 BAND-IT® Model C00169 Tool Use Verify the band is still aligned within the grooves on the boot gasket and

20831-01 Rev 05 Page 5-31 Repeat the band installation procedure for the opposite end of the cover. Figure 32 Band Clamp Final Installation

20825-01 Rev 07 Page 1-3 1.4 Intellectual Property Notices Passive Sonar Process Monitoring Products may be covered by one or more of the following

20831-01 Rev 05 Page 5-32 5.7.2 Stainless Steel Cover Model SH-XXX-XX-02(or 05 or 32)-XXX-XX Installation This section covers installation of Stain

20831-01 Rev 05 Page 5-33 Figure 34 BAND-IT® Model C00169 Banding Tool CAUTION Use of a BAND-IT® Model C00169 Banding Tool (or equivalent)

20831-01 Rev 05 Page 5-34 5.7.2.1 Boot Gasket Band Installation The boot gasket band will be shipped cut to length for the cover size with the reta

20831-01 Rev 05 Page 5-35 loose enough so the band will still slide through the buckle. Repeat on the opposite end of the cover. Figure 38 Sp

20831-01 Rev 05 Page 5-36 Upper cover assembly Lower cover assembly Transmitter cable connector socket Sensor cable access panel Cover lifting handl

20831-01 Rev 05 Page 5-37 5.7.3 Fiberglass Cover Model SH-XXX-XX-01(or 06)-XXX-XX Installation This section covers installation of Fiberglass Cove

20831-01 Rev 05 Page 5-38 Refer to the following figure. Align the center alignment holes on the sensor cover. Install a 3” long 3/8” diameter ali

20831-01 Rev 05 Page 5-39 10 6 2 4 8 11 7 3 1 5 9 12 Alignment bolts Figure 44 Sensor Cover Bolt Tightening Sequence Note: The gaskets on

20831-01 Rev 05 Page 5-40 5.7.4 Sensor Assembly Cable Connection Remove the tape (if it was used) that was temporarily installed to retain the sens

20831-01 Rev 05 Page 5-41 5.7.5 Rain Boot Installation A sensor cover rain boot will be installed on the upward facing end of sensor covers when th

20825-01 Rev 07 Page 1-4 1.7 Passive Sonar EC Declaration of Conformity The EC Declaration of Conformity provides the justification for the CE mark

20831-01 Rev 05 Page 5-42 5.7.6 Sensor Calibration Label The sensor band is shipped with two labels enclosed with it. The label lists the sensor p

20831-01 Rev 05 Page 5-43 5.8 Sensor to Transmitter Cable Connections The sensor to transmitter cable is used to transmit sensor signals and inform

20831-01 Rev 05 Page 5-44 5.9 Installations on Tubing The sensor head will fit on process tubing as well as pipe. This is accomplished through the

20831-01 Rev 05 Page 5-45 Figure 48 Elastomer Strip Installation on Tubes Process tube Seams (may or may not align Wrap elastomer strip ar

20831-01 Rev 05 Page 5-46 5.10 Special Installation Instructions for Covers with Spacers The passive sonar meter is able to be installed on non-sta

20831-01 Rev 05 Page 5-47 b. Wrap the elastomer strip 3/4ths of the way around the pipe. Pull it taut so it lies smoothly and evenly on the pipe.

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20832-01 Rev 05 Page 6-1 6 TRANSMITTER INSTALLATION Table of Contents 6 TRANSMITTER INSTALLATION ...

20832-01 Rev 05 Page 6-2 Figure 14 NEMA 4X Rated Connector ... 6-20 Fig

20832-01 Rev 05 Page 6-3 6.1 Preparation Prior to installing the transmitter, verify that the transmitter is rated for the area where it will be in

20825-01 Rev 07 Page 1-5 1.8 Installation Checklist The purpose of this section is to provide a checklist for installing the passive sonar process

20832-01 Rev 05 Page 6-4 For installation in Hazardous areas, both the Sensor Head and the Transmitter have to have the same hazardous area approv

20832-01 Rev 05 Page 6-5 Avertissement Risque d’explosion – La substitution de composants peut rendre ce matériel inacceptable pour les emplacemen

20832-01 Rev 05 Page 6-6 6.2 Transmitter Mounting Instructions The transmitter is furnished with a Bulkhead (wall or panel surface mount) Installat

20832-01 Rev 05 Page 6-7 6.2.2 Pipe Mounting The optional Pipe Mount Kit is designed to allow for mounting the transmitter assembly to pipes up to

20832-01 Rev 05 Page 6-8 6.3 Transmitter Cable Connections 6.3.1 Transmitters With Non-Pluggable Terminal Blocks The following figure illustrates

20832-01 Rev 05 Page 6-9 6.3.2 Transmitters With Pluggable Terminal Blocks The following figure illustrates the basic power and signal connections

20832-01 Rev 05 Page 6-10 6.3.3 Transmitter Housing Cable Entry Power, sensor signal, and input /output signal cables enter the transmitter housing

20832-01 Rev 05 Page 6-11 Whenever metal cable glands are used in hazardous areas, always use the grounding tags and connect the wire from those tag

20832-01 Rev 05 Page 6-12 6.3.4.2 Transmitters With Pluggable Terminal Blocks The following figure shows the layout of the transmitter terminal str

20832-01 Rev 05 Page 6-13 6.3.4.3 Transmitter Output Connections (Section #1) User supplied data output cable size AWG 22 to AWG 16 (0.326 mm2 to 1

20825-01 Rev 07 Page 1-6 *** This Page is Blank***

20832-01 Rev 05 Page 6-14 6.3.4.3.1 Transmitters With Non-Pluggable Terminal Blocks The following figure provides a close-up of the transmitter out

20832-01 Rev 05 Page 6-15 6.3.4.3.2 Transmitters With Pluggable Terminal Blocks The following figure provides a close-up of the transmitter output

20832-01 Rev 05 Page 6-16 6.3.4.4 Transmitter Input Connections (Section #2) In some cases, a pressure or temperature transducer signal is used as

20832-01 Rev 05 Page 6-17 The recommended torque for the screws that secure the terminal blocks to the base is 3.5 to 4.4 lbf-inch (0.4 to 0.5 Nm).

20832-01 Rev 05 Page 6-18 WARNING For ATEX Class I, Zone 2 applications, the SENSOR HEAD TO TRANSMITTER CABLE must be installed in accordance with

20832-01 Rev 05 Page 6-19 Figure 12 Transmitters With Non-Pluggable Terminal Blocks Figure 13 Transmitters With Pluggable Termi

20832-01 Rev 05 Page 6-20 The following table lists the cable connector pin-out for cables equipped with the NEMA 4X rated connector (Figure 14).

20832-01 Rev 05 Page 6-21 The following table lists the cable connector pin-out for cables equipped with the IP-65 rated connector (Figure 15).

20832-01 Rev 05 Page 6-22 6.3.4.5.2 Armored cable installation For those installations that will use armored cable between the sensor head and tran

20832-01 Rev 05 Page 6-23 to the connector body and then final tighten 1-1/2 rotations using 1-5/8” wrenches. Hand-tighten and then final tighten t

20827-01 Rev 06 Page 2-1 2 EQUIPMENT SAFETY COMPLIANCE Table of Contents 2 EQUIPMENT SAFETY COMPLIANCE ...

20832-01 Rev 05 Page 6-24 6.3.5 Transmitter Electrical Power Cable Installation The right-most hole in the bottom of the transmitter box is used to

20832-01 Rev 05 Page 6-25 6.3.5.1 AC-Powered Passive Sonar Meter The AC version of the passive sonar meter will accept 100 – 240 VAC, 50/60 Hz powe

20832-01 Rev 05 Page 6-26 6.3.5.2 DC-Powered Passive Sonar Meter Any voltage within the range of 18 – 36 VDC can be applied to the DC version of th

20832-01 Rev 05 Page 6-27 Sensor Band Assembly Part #: 00000-00 Serial #: 0000000 Date Code: 00000 Calibration Information: CO: 00.0000 C1: 00.0000

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20833-01 Rev 04 Page 7-1 7 TRANSMITTER FUNCTIONS Table of Contents 7 TRANSMITTER FUNCTIONS ...

20833-01 Rev 04 Page 7-2 Figure 16 Initialization Mode ...

20833-01 Rev 04 Page 7-3 7.1 Introduction The following section of this manual will present the transmitter layout and menus in the passive sonar

20833-01 Rev 04 Page 7-4 7.2.1 Transmitters With Non-Pluggable Terminal Blocks Figure 1 Transmitter Layout: Transmitte

20833-01 Rev 04 Page 7-5 7.2.2 Transmitters With Pluggable Terminal Blocks Figure 2 Transmitter Layout: Transmitters Wit